| Customization: | Available |
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| Warranty: | 1 Years |
| Shaping Mode: | Injection Mould |
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| PLASTIC INJECTION PART BASIC INFORMATION | |
| Product Name | High Precision Mold |
| Surface Requirement | Texture EDM SPI Chrome Coating |
| Plastic Part Resin | thermoplastic/Thermosetting |
| Tolerance Request | UP to (±0.005mm) |
| Production Quantity | Up to 1 miliion |
| Part Size Range | Up to 1500mm |
| Multi Injection | Single/Double/multi color |
| Design Software | Data exchange: UG, PRO/E, SOLIDWORKS, CAITA, CAD, STP, X_T, IGS, PRT, DWG, DXF |
| Quality Assurance | Design Control, Steel Hardness Inspection Report, Steel Dimension Control Report, Mold Core and Cavity Dimension Inspection Report |
| PLASTIC INJECTION MOULD BASIC DESCRIPTION | |
| Injection System | Hot runner /Cold Runner |
| Cavitation | Single /Mutil Cavites |
| Ejector System | Pin/air Valve/Stripper plate |
| Steel Standard | ASSAB/FINKL/BOHLER/ Groditz/Buderus |
| Cooling | Baffles/Sprin Piple/3D printing water line |
| Standard Delivery | 40 days or 5 weeks |
| Standard Parts/Cylinders | DME/HASCO/PROGRESSIVE/MISUMI/Parker/HP/Merkle |
| Design Capability | DFM,Mould flow analysis,Product optimization, Full 2D & 3D mould design,Reverse engineering,Collaborative design with customer's idea |
| Documents / Reports Provided | Fully drawing,Weekly Processing Report, Steel Dimension report, Processing Report,Sample Dimension Report. |
ACE provides plastic turnkey solution from innovative concept design to reality. ACE is able to meet our customer's Most challenging demands through the combined use of international state-of-the-art equipment and traditional Tool-making knowledge. ACE team designers and toolmakers with collective experience constantly strive to Refine and perfect our skills. Our top performance is base on the successful execution of every single step.
"Right at the first time".,
*Plastic processing with Medium and large processing windows
*For all thermoplastics including Filler and reinforcing materials
Metal Insert Molding and Over molding
Insert molding is a process in which plastic is injected into a mold that contains a pre-placed insert. The result of
Insert molding and over molding is a single molded plastic piece with an insert surrounded by the plastic. Inserts
Can be made of metals or different types of plastic. Insert molding is used in many industries. Applications of insert And over molding include insert-molded couplings, threaded fasteners, filters, and electrical components.
Our connectors are widely used in all types of applications spanning market: automotive, medical, power switches,Security, electronics and more.
ACE has been an important supplier to the electronic and precision electrical connector industries. We have
Produced a wide variety of connectors for many of the largest electronics companies in the world. Working
Alongside customer engineers, we have designed and produced connectors and cable assemblies with
Extremely tight tolerances.
*Metal insert molding and terminal insert molding
*Rotating injection mold
*High precision insert molding with engineering material
*Precision over molding
Our Services
ACE Injection Mold & Molding Group is a privately owned company specializing in the design and manufacture of high-quality plastic injection molds and injection molded parts for the international market and Have been engaged in the manufacturing sector since our inception.Is an OEM/ODM factory, customized your products to meet your needs is our advantage, We are managed by a group of professionals with many years of experience in mold design, molding technology and Quality control. We have developed an excellent understanding of the technical and quality requirements needed.
We build tools to fit your expectations and match your quality standards.Our team of CAD designers will ensure that your imagination is incorporated into the actual product!If you want to create prototype or mass-produce in a very specific project, we can help you achieve your vision!Our products include :
*Custom Plastic Injection Parts
*Multi-cavity plastic parts
*High Precision Molds
*Insert & over molding
*Double Short Molding
*Unscrewing Molding
*Gas-assisted Molding
*Die Casting Molding
*Prototype plastic parts and Low cycle plastic parts molding
*Gas Assist molding
*Elastomeric molding
*IML & IMD part production
*Thin wall plastic molding
*High temperature molding
*Foam Injection molding
Why Choose Us
1. We have our own design and development team and factory, with more than 15 years of product production experience. Familiar with and good at developing business with overseas market.
2. We can provide OEM/ODM services for all kinds of customers, and our professional support team will provide services for customers 24 hours a day.
3. We have a very strong quality control system to ensure the best quality of our products, the best service and competitive price.
4. Samples are always available for quality inspection and can be sent to you very quickly.
5. Design ability: design according to customer requirements.
6. We deliver goods on time and cooperate with customers sincerely.
Quality Control
Inspection Method
Company Profile
We are managed by a group of professionals with many years of experience in mould design, molding technology and quality control. Our clients are able to communicate with us freely in English, Japanese ,German and US, Since we build exclusively for the international market, mainly Europe, Japan & North America, we have developed an excellent understanding of the technical and quality requirements needed.
Capability - Equipment listCapacity* More than 350 sets/year
* Maximum mold weight: 20 Tons
* Maximum mold size: 2000mm*1400mm*1400mmTolerance* Mold: 0.005mm
* Plastic part: 0.01m
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ACE MOLD & MOULDING EQUIPMENT & PRESS LIST 2022
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Department
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Major Equipment
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Name
|
Specification
|
Unit
|
Total
|
|
Mold Department
|
CNC Machining Center
|
ROEDERS RFM-800 Precision Centre Made in Germany
|
36000/min
|
2
|
15
|
|
ROEDERS RXP-500 Precision Centre with Renishaw online inspection Made in Germany
|
50000/min
|
2
|
|||
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ROEDERS RFM-600 Precision Centre with Renishaw online inspection Made in Germany
|
42000/min
|
2
|
|||
|
ROEDERS RFM-600 Precision Centre Made in Germany
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42000/min
|
2
|
|||
|
KT-600II Precision Centre
|
24000/min
|
3
|
|||
| Priminer V2013HS Size:2000*1300*800mm | 20000/min | 1 | |||
| FANUC α-D14MiA | 30000/min | 1 | |||
|
Shenghong taiwan
|
8500/min
|
2
|
|||
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Electric Discharge Machine(EDM)
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SODICK EDM Machine
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AD30L
|
4
|
12
|
|
|
MAKINO
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EDGE3
|
2
|
|||
| EDGE2 | 2 | ||||
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Wintop
|
350
|
2
|
|||
|
Wintop
|
DE -650
|
2
|
|||
|
Milling Machine
|
Milling machine
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16SS
|
8
|
9
|
|
|
Mazak
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Milling machine
|
QTN150
|
1
|
||
| Wire cut machine | Sodick ALN 600Gs | 0.002mm |
1
|
5 | |
| Sodick ALN 400Gs | 0.002mm | 1 | |||
| MV1200S | 0.005mm | 3 | |||
| Fitting machine | ShunXing | Max:100Ton | 1 | 1 | |
| Grind machine | Kent KGS-7132AH | Size:1000*350mm | 1 | 6 | |
| Xiangyu EM618 | Size:400*270*200mm | 5 | |||
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Drill Press Machine
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Drill Press machine
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Z3032X10
|
1
|
1
|
|
|
Molding Department
|
Plastic injection machine
|
Injection machine
|
Fanuc-CX250
|
10
|
31
|
|
Kiaming 98T
|
1
|
||||
|
Kaiming128T
|
2
|
||||
|
Kaiming 168 T
|
2
|
||||
|
HaiTian 200T
|
8
|
||||
|
Taiwan 250T
|
1
|
||||
|
Toshiba 220T
|
1
|
||||
|
Kaiming 400T
|
2
|
||||
|
Kaiming 450T
|
1
|
||||
|
HaiTian 650T
|
2
|
||||
|
HaiTian 1300T
|
1
|
||||
|
Quality Department
|
Inspection machine
|
2.5D Video Measuring System
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VMS-2015F
|
1
|
3 |
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Alberlink CMM
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HR-150A
|
2
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