China Dongguan Plastic Muold Maker Customized Automotive Tooling and Components

Product Description

ACE provides plastic turnkey solution from innovative concept design to reality. ACE is able to meet our customer's Most challenging demands through the combined use of international state-of-the-art equipment and traditional Tool-making knowledge. ACE team designers and toolmakers with collective experience constantly strive to Refine and perfect our skills. Our top performance is base on the successful execution of every single step.
"Right at the first time".,
* Plastic processing with Medium and large processing windows
* For all thermoplastics including Filler and reinforcing materials


Product Description
 

PLASTIC INJECTION PART BASIC INFORMATION
Product  Name	High Precision Mold
Surface Requirement	Texture EDM SPI Chrome Coating
Plastic Part Resin	thermoplastic/Thermosetting
Tolerance Request	UP to (±0.005mm)
Production Quantity	Up to 1 miliion
Part Size Range	Up to 1500mm
Multi Injection	Single/Double/multi color
Design Software	Data exchange: UG, PRO/E, SOLIDWORKS, CAITA,  CAD, STP, X_T, IGS, PRT, DWG, DXF
Quality Assurance	Design Control, Steel Hardness Inspection Report, Steel Dimension Control Report, Mold Core and Cavity Dimension Inspection Report
PLASTIC INJECTION MOULD BASIC DESCRIPTION
Injection System	Hot runner /Cold Runner
Cavitation	Single /Mutil Cavites
Ejector System	Pin/air Valve/Stripper plate
Steel Standard	ASSAB/FINKL/BOHLER/ Groditz/Buderus
Cooling	Baffles/Sprin Piple/3D printing water line
Standard Delivery	30 days  or 4 weeks
Standard Parts/Cylinders	DME/HASCO/PROGRESSIVE/MISUMI/Parker/HP/Merkle
Design Capability	DFM,Mould flow analysis,Product optimization, Full 2D & 3D mould design,Reverse engineering,Collaborative design with customer's idea
Documents / Reports Provided	Fully drawing,Weekly Processing Report, Steel Dimension report, Processing Report,Sample Dimension Report.
ACE able to built the automotive parts
Automotive Seat back	Automotive Deckilid trim
Automotive Door Handle	Automotive  Door Trim
Automotive Engine parts	Automotive  Roof Parts
Automotive Lighting parts	Automotive  Mud Guard parts
Automotive Air bags	Automotive Air conditioner Components

ACE has been a key supplier to some of the most well known automotive OEMs ACE's infrastructure of complete resources allows our clients to focus on what's most important to the automotive market-zero defects, and lowering overall costs.






Our Services

ACE Molding Group is a privately owned company specializing in the design and manufacture of high-quality plastic injection molds and injection molded parts for the international market and Have been engaged in the manufacturing sector since our inception.Is an OEM/ODM factory, customized your products to meet your needs is our advantage, We are managed by a group of professionals with many years of experience in mold design, molding technology and Quality control. We have developed an excellent understanding of the technical and quality requirements needed. We build tools to fit your expectations and match your quality standards.Our team of CAD designers will ensure that your imagination is incorporated into the actual product!If you want to create prototype or mass-produce in a very specific project, we can help you achieve your vision!Our products include :
*Custom Plastic Injection Parts
*Multi-cavity plastic parts
*High Precision Molds
*Insert & over molding
*Double Short Molding
*Unscrewing Molding
*Gas-assisted Molding
*Die Casting Molding
*Prototype plastic parts and Low cycle plastic parts molding
*Gas Assist molding
*Elastomeric molding
*IML & IMD part production
*Thin wall plastic molding
*High temperature molding
*Foam Injection molding

Why Choose Us
1. We have our own design and development team and factory, with more than 14 years of product production experience. Familiar with and good at developing business with overseas market.
2. We can provide OEM/ODM services for all kinds of customers, and our professional support team will provide services for customers 24 hours a day.
3. We have a very strong quality control system to ensure the best quality of our products, the best service and competitive price.
4. Samples are always available for quality inspection and can be sent to you very quickly.
5. Design ability: design according to customer requirements.
6. We deliver goods on time and cooperate with customers sincerely.

Quality Control
Inspection Method

We will provide fully dimension checking before mold test.

Make sure all components and mold dimension under correct tolerance. if customer needed, we can provide all these documentation for their reference.

We define quality as total customer satisfaction. This drives us to settle for nothing less than for excellence in all aspects of our business as we continuously improve our strong compliment of our staff and processes.

How To Order
Please kindly email us your inquiry, and our professional team is committed to providing personal service at the lowest possible prices to you.

Other Products
Our website lists some of our successful products, but please note that this is just one example on behalf of our products and services, so if you can't see the products you want, please contact us immediately. We warmly welcome customers all over the world and are looking forward to establishing a steady and long-term business relationship with you.
Company Profile
We are managed by a group of professionals with many years of experience in mould design, molding technology and quality control. Our clients are able to communicate with us freely in English, Japanese ,German and US, Since we build exclusively for the international market, mainly Europe, Japan North & South America, we have developed an excellent understanding of the technical and quality requirements needed.

Capability - Equipment listCapacity* More than 350 sets/year
* Maximum mold weight: 20 tons
* Maximum mold size: 1600mm*1200mm*1200mmTolerance* Mold: 0.01mm
* Plastic part: 0.015m

ACE MOLD & MOULDING EQUIPMENT & PRESS LIST 2022
Department	Major Equipment	Name	Specification	Unit	Total
Mold Department	CNC Machining Center	ROEDERS RFM-800 Precision Centre Made in Germany	36000/min	2	15
		ROEDERS RXP-500 Precision Centre with Renishaw online inspection Made in Germany	50000/min	2
		ROEDERS RFM-600 Precision Centre with Renishaw online inspection Made in Germany	42000/min	2
		ROEDERS RFM-600 Precision Centre Made in Germany	42000/min	2
		KT-600II Precision Centre	24000/min	3
		Priminer V2013HS Size:2000*1300*800mm	20000/min	1
		FANUC α-D14MiA	30000/min	1
		Shenghong taiwan	8500/min	2
	Electric Discharge Machine(EDM)	SODICK EDM Machine	AD30L	4	12
		MAKINO	EDGE3	2
			EDGE2	2
		Wintop	350	2
		Wintop	DE -650	2
	Milling Machine	Milling machine	16SS	8	9
	Mazak	Milling machine	QTN150	1
	Wire cut machine	Sodick ALN 600Gs	0.002mm	1	5
		Sodick ALN 400Gs	0.002mm	1
		MV1200S	0.005mm	3
	Fitting machine	ShunXing	Max:100Ton	1	1
	Grind machine	Kent KGS-7132AH	Size:1000*350mm	1	6
		Xiangyu EM618	Size:400*270*200mm	5
	Drill Press Machine	Drill Press machine	Z3032X10	1	1
Molding Department	Plastic injection machine	Injection machine	Fanuc-CX250	10	31
			Kiaming 98T	1
			Kaiming128T	2
			Kaiming 168 T	2
			HaiTian 200T	8
			Taiwan 250T	1
			Toshiba 220T	1
			Kaiming 400T	2
			Kaiming 450T	1
			HaiTian 650T	2
			HaiTian 1300T	1
Quality Department	Inspection machine	2.5D Video Measuring System	VMS-2015F	1	2
		Alberlink CMM	HR-150A	2	2

Organlzation

Currently possess a strong team with 140 people, including 

*32 Design & Engineers ( ≥ 10 years' experience) 

*12 CNC programmers
*8 project engineers

*6 Sales people

*5 full-time quality inspection personnel 

*4 people in logistic team 
*60 tool makers

*13 Office worker

 

Workshop
Our factory is under ISO standards & certification.This insures productivity and total control on quality.

Packaging &Shipping

Our standard packaging for plastic injection parts we use PP bag plus cardboard boxes or as per customer requirements.
Our standard packaging for plastic injection mold is wooden pallets or wooden cases.

F A Q
Q: What services do you provide? 

A:(a) Manufacture of customized plastic injection tools/molds (small, medium and large-sized tools)
(b) Manufacture of tooling parts and components (DME and HASCO standard)
(c) Plastic injection molding, part assembly and packaging fulfillment services
(d) Metal die-casts production
(e) Tool design
(f) Hot Runner
 

Q: How can I contact you?

A: You can send us an inquiry via email, Made-in-China TradeManager, WhatsAppor Wechat. We will reply to you within 12 hours. 
 

Q: How can I get a quotation?

A:After receving your RFQ, we will reply to you within 2 hours. In your RFQ, please provide the following information and data in order for us to send you competitive pricing based on your requirements.a) 2D part drawings in PDF or JPG format & 3D part drawings in UG, PRO/E, SOLIDWORKS, CATIA, CAD, STP, X_T, IGS, PRT, DWG, or DXFb) Resin information (Datasheet)c) Annual quantity requirement for parts. 
 

Q: What shall we do if we don't have part drawings?

A: You can send us your plastic part samples or photos with dimensions and we could provide you our technical solutions. We will create .
 

Q: Can we get some samples before mass production?

A: Yes, we will send you samples for confirmation before start of mass production. 
 

Q: Due to time difference with China and overseas, how can I get information about my order progress?

A: Every week we send weekly production progress report with digital pictures and videos that shows the production progress.
 

Q: What is your leadtime?

A: Our standard leadtime for mold production is 4 weeks.For plastic parts is 15-20 days depending on the quantity.
 

Q: What is your payment term?

A: 50% as payment deposit, 50% balance will be paid before shipping. For small amount, we accept Paypal, Paypal commission will be added to the order. For big amount, T/T is preferred 
 

Q: How do you deliver the goods?

A: We have our own logistics department that could provide shipping costs via Sea or Air freight, Incoterms EXW, FOB, DDP, DDU etc. Or we can work with your appointed shipping forwarder.
 

Q: How can I guarantee our quality?

A: During mold making, we do material and part inspection. During part production, we do 100% full quality inspection before packaging and reject every parts that is not according to our quality standard or the quality approved by our client.